Our Capabilities
Diamond Turning | Injection Molding | Thin-Film Coating | Assembly & Bonding
Diamond Turning
Precision engineering to sculpt high-performance polymer optics.
Our diamond turning capabilities sit at the core of our advanced polymer optics production. Single Point Diamond Turning (SPDT) is crucial across all stages of our manufacturing process, from prototyping and tooling inserts to pilot production. Our facility is equipped to handle some of the most complex optical designs, pushing the limits of what can be achieved with polymer optics. By integrating SPDT early in the design process, we enable rapid prototyping and rigorous testing, ensuring that each component meets precise specifications before scaling to full production. This meticulous approach not only enhances the feasibility of incorporating polymer optics over traditional materials like glass but also ensures that every optic we mold adheres to the strictest tolerance and quality standards. Through continuous innovation and precision engineering, Diverse Optics strives to deliver superior optical solutions that meet modern technological demands.
± 0.001
Ultra Precision Polymer Quality (Nd)
3-4 nm
Roughness Ra
Achieve surface finishes as fine as 3-4 nanometers, ensuring unparalleled clarity and performance.
Dimensional accuracy up to ±0.1 microns for optimal component integration and functionality.
Suitable for a wide range of industries demonstrating flexibility in production and design.
Injection Molding
Blend advanced injection molding with proprietary technology to deliver superior results.
Diverse Optics excels in injection molding, combining over 30 years of specialized expertise to produce high-quality, precision polymer optics. As leaders in the field, they utilize advanced techniques like Taguchi Design of Experiment, Window Processing, and Decoupled Molding, enhancing traditional methods with proprietary innovations to ensure exceptional product quality and functionality. Their facilities are equipped with state-of-the-art injection molding machines, sophisticated robotics for lens handling, and a controlled environment to maintain high standards in production. Diverse Optics caters to high-volume demands, ensuring repeatability, integration of optical and mechanical functionalities, and significant cost-efficiency compared to traditional glass optics, making their process ideal for producing complex optical components with precise standards in dimension, surface roughness, and optical quality.
± 0.01 mm
Diameter Tolerance Precision
300 Tons
Maximum Clamp Force
Ultra-precision with tolerances as tight as ±0.01 mm, ensuring optimal component functionality and fit.
With 300 tons of clamp force, our machines support high-volume production with consistent quality.
Advanced climate-controlled environments and robotic handling minimize contamination risks.
Thin-Film Coating
Specialized thin-film coatings, ensuring quality and versatility for every application.
At Diverse Optics, thin-film coating is not just a process but an art form, demanding unique skills and precise execution. We collaborate with the industry's leading coating houses to provide a vast array of thin-film coatings, ensuring high quality and versatility for any application. Our range includes anti-reflective (AR), broad band anti-reflective (BBAR), reflective/mirror coatings (using materials like aluminum, silver, and gold), hard coating, dip coating, multi-layer coating, and dielectric coating among others. We manage the entire coating process, leveraging our relationships and volume with top suppliers to deliver flawless results. Trust Diverse Optics to enhance your polymer optics with superior coating solutions tailored to your specifications.
7
Coating Options
100%
Managed Process
Our range of coating options, is designed to enhance the performance and durability of polymer optics.
The latest advancements in coating technology, ensuring our coatings are of the highest quality.
We manage the entire coating process from start to finish, ensuring the top quality standards.
Assembly & Bonding
Expertly assembly and bonding of optical components using advanced adhesives and precision techniques.
At Diverse Optics, we excel in the precise assembly and bonding of both optical and non-optical components, ensuring that every element of your project is seamlessly integrated. Our skilled engineers utilize top-quality optical adhesives from Norland and Loctite, applying both standard and UV Cure techniques to achieve robust and reliable alignment and bonding. Whether it’s combining multiple optical elements or integrating mechanical parts, we provide comprehensive assembly services tailored to your specifications. Plus, we offer thorough testing of all assemblies before delivery to guarantee that they meet your exact requirements. Trust Diverse Optics to handle the complex assembly and ensure the high performance of your optical systems.
15
Quality Checkpoints
100%
Satisfaction Guarantee
Each assembled unit undergoes comprehensive testing to ensure optimal performance and reliability before delivery
Our team expertly handles both optical and mechanical component integrations.
Advanced adhesive technology, employing industry-leading adhesives with superior bonding.